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Melter applicator
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- Owner's/operator's manual (78 pages)
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- Contents
- Table of Contents
- Troubleshooting
- Bookmarks
Table of Contents
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Table of Contents
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Shipping Papers and Information
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Safety Notes
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Weights and Dimensions
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Controls and Their Functions
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Start up
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Automatic Temperature Control Setting
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Loading Empty Tank
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Cleanout Procedure
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Cleanout Procedure (Non-Electric Hose)
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Maintenance
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Material Tank Capacity
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Trouble Shooting Guide
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Parts Section
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Complete Wiring Diagram
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Relay Panel
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Main Supply Harness
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Dual Hose Relay Panel
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Dual Heated Hose Control Panel
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Hydraulic Schematic
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Electrical Components
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Material Pump Parts List
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Sealing Hose and Wand
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Agitation System Parts List
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Oil Burner Parts List
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Combustion Chamber Parts List and Tank Insulation
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Miscellaneous Parts
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Spare Parts Kit
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Melter Applicator
Magma 410
Owner/Operator Manual
2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (877) 841-0848 · Fax (763) 557-1971
Part # 161462
Revised 3/4/16
1
Table ofContents
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Table of Contents
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Summary of Contents for CIMLINE Magma 410
- Page 1 Melter Applicator Magma 410 Owner/Operator Manual 2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (877) 841-0848 · Fax (763) 557-1971 Part # 161462 Revised 3/4/16...
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Page 2: Table Of Contents
Table of Contents Shipping Papers and Information…………………….…….…3 Safety Notes……………………………………………….………4 Weights and Dimensions………………………………….……5 Controls and Their Functions………………………………..6-7 Start Up…………………………………………………………..8-9 Automatic Temperature Control Setting…………………….10 Loading Empty Tank…………………………………………….11 Cleanout Procedure……………………………………………..11 Cleanout Procedure (Non-Electric Hose)………..…………..13 Maintenance…………………………………………………...14-15 Fluid and Components Specs…………………………………16 Heat Transfer Oil Specs………………………………………...17 Material Tank Capacity………………………………………….18 Trouble Shooting Guide………………………………………..19 Parts Section... -
Page 3: Shipping Papers And Information
Burner (Diesel only) IMPORTANT: This manual contains the basic information required to operate, main- tain and repair the CIMLINE Melter you have purchased. The use of this manual in- sures accurate adjustments, operation and proper lubrication of your equipment. Please keep it handy. -
Page 4: Safety Notes
Safety Notes PLEASE READ AND UNDERSTAND ENTIRE OPERATORS MANUAL BEFORE PROCEEDING WARNING: Protective clothing must be worn. Refer to ANSI Regulations: Wear gloves with wristlets. Wear long sleeve shirt with sleeves rolled down and cuffs buttoned. Wear a face shield. Load Melter from ground level. -
Page 5: Weights And Dimensions
Weights and Dimensions Model Number "A" in/cm "B" in/cm "C" in/cm Weight lbs/kg (empty) 89/226 188/478 93/236 5420/2458 Weights are without options... -
Page 6: Controls And Their Functions
Controls and Their Functions NOTE: This general outline will only familiarize you with the machine. Read through the entire manual before putting this machine into operation. Tank Outlet Valve: Allows melted material from the tank to flow into the pumping system. - Page 7 Controls and Their Functions...
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Page 8: Start Up
Start up 1. SETUP: A) Set Flow control to “9” B) Set all control switches to up 2. START ENGINE: A) Turn key on engine control to “1” B) Heat glow plugs 3-5 seconds. C) Turn key to “2” D) Release when engine starts... - Page 9 Start up 3. WAND A) Unlock Boom B) Place wand in port. 4. Ready for Work When all 3 GREEN lights are on: A) Set Flow to “0” B) Pin Wand trigger and set handle forward C) Set Flow to desired level D) Start Sealing...
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Page 10: Automatic Temperature Control Setting
Automatic Temperature Control Setting The control system on your CIMLINE Magma melter has been factory set to run the most com- mon types of materials. These materials have an application temperature of 380 deg F. With some materials, it may be needed to change the controller to achieve the appropriate appli- cation temperature. -
Page 11: Cleanout Procedure
Cleanout Procedure 1. SETUP: A) Place wand in port. B) Pin wand trigger and set handle for- ward. C) Set pump control switch to reverse (R). D) Set flow to “9” Hose Clean-out: Let pump run in reverse for 2 minutes. Pump Clean-out: Unpin wand trigger. -
Page 12: Cleanout Procedure (Non-Electric Hose)
Cleanout Procedure (Non-Electric Hose) Regardless of how you store your hose, the residue tends to settle at the bottom of the coils overnight. Each day when the unit is started, the hose must be coiled up and placed in the cabinet during the preheating process, as shown in the picture be- low. - Page 13 Cleanout Procedure (Non-Electric Hose) NOTE: Immediately coil the hose inside the cabinet. If the unit is not full of material, add material to lower the tank temperature enough so the control box will fire the burner. Keep adding material until the cabinet temperature is high enough to unplug the hose.
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Page 14: Maintenance
Maintenance Engine: The operation and life of the engine depends on you and your operator. Do not start engine until the engine precheck is complete. The engine precheck consists of checking the oil, the fuel level, the hydraulic oil level and the air filter. The 150/230/410 M/A has the op- tion of (2) different engines. - Page 15 Maintenance 1000 Maintenance Operation Daily 25 Hrs Hrs Yearly Check fuel level (add if low) Check engine and heat transfer oil (add if low) Check hydraulic oil (add if low) Check engine air cleaner Inspect pre-cleaner Cleanout material system Inspect sealing hose and cover Inspect sealing hose connection Drain condensation from air compressor option Blow oil cooler on the air compressor option...
- Page 16 Fluid and Components Specifications Model Model Model 30 Gallons Hydraulic Reserve Capacity Conoco MV32 or equiv Hydraulic Oil Type 30 Gallons Diesel Fuel Capacity ASTM D975 No.2 Diesel Fuel Type Heat Transfer Oil Capacity 21 Gal. 26 Gal. 36 Gal. Heat Transfer Oil Type See Specs.
- Page 17 YOU MUST CLARIFY with the supplier that the oil is to be used in a heat transfer system to avoid any potential problems. Oil is also available from CIMLINE in 5 and 30 Gallon containers for ship-out.
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Page 18: Material Tank Capacity
Material Tank Capacity MATERIAL CAPACITY (Tank cutaway) MATERIAL VAT MODEL 410 13.9 GALLONS PER INCH INSULATION Model 410 Material 3210 Cubic Depth Inches 2" 27.79 4" 55.58 6" 83.38 8" 111.17 10" 138.96 12" 166.75 14" 194.55 16" 222.34 18" 250.13 20"... -
Page 19: Trouble Shooting Guide
Trouble Shooting Guide Problem Cause Solution Fuse burned out. Check fuse Burner relay inoperative. Check for 12VDC at relay. Burner will not ignite Primary control fuse. Check fuse Thermocouple(s) inoperative Replace thermocouple(s) Fuse burned out. Check fuse Sealant material not hot enough. Allow material to heat longer Too many biscuits added at one Continue heat up and reverse agitation... -
Page 20: Parts Section
Parts Section... -
Page 21: Complete Wiring Diagram
Complete Wiring Diagram... - Page 22 Wiring Diagrams Engine Harness...
- Page 23 Wiring Diagram Switch Plate...
- Page 24 Wiring Diagrams Temperature Control Panel...
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Page 25: Relay Panel
Wiring Diagrams Relay Panel... -
Page 26: Main Supply Harness
Wiring Diagrams Main Supply Harness... - Page 27 Wiring Diagrams Burner...
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Page 28: Dual Hose Relay Panel
Wiring Diagrams Dual Heater Hose Relay Panel Item Part # Description Item Part # Description 130385 Generator 130370 Curcuit Breaker 405268 Gen Mount Weld 12 404811s Temp Control Panel 405928 Gen Mount Weld (engine side) 421400 Control Box Lid 111744 Pulley 420314 Door Stop 405269 Top Gen Tightener Weld 153814 Latch... -
Page 29: Dual Heated Hose Control Panel
Wiring Diagrams Dual Heated Hose Control Panel... -
Page 30: Hydraulic Schematic
Hydraulic Schematic For Compressor Hydraulics, see Supplement manual... - Page 31 Hydraulic Manifold Components Item Part # Description 172371 Hyd. Manifold 171597 Guage Relief Valve Spool and Coil Kit for Matl Pump Spool and Coil Kit for TFC Spool and Coil Kit for Agitator Rotary Flow Control...
- Page 32 Hydraulic Schematic - Dual Pump Option For Compressor Hydraulics, see Supplement manual...
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Page 33: Electrical Components
Electrical Components Item Part # Description Controller Switch Switch Cover Auto/Manual Switch Switch Cover Fwd/Rev Switch Switch Cover 130350 Temperature Controller 200548 Matl Program Key 200549 Heat Transfer Oil Program Key Heated Hose Program Key 152119 Fuse Holder 130505 Fuse 18A 130222 Relay 130113... - Page 34 Engine Components Item Part # Description 111726 Engine (Non-Compressor) 111727 Engine (Compressor) 153619 Exhaust 111111 Air Filter Element 111157 Air Cleaner Assy 111337 Oil Filter (Non-compressor Engine) 111339 Oil Filter (Compressor Engine) 111457 Fuel Filter (Non-compressor Engine) 111340 Fuel Filter (Compressor Engine) 152047 Rubber Isolator 422167 Engine Mount (RH) 425244 Engine Mount (LH)
- Page 35 Material Plumbing Components Item Part # Description Item Part # Description 120620 Street Elbow 422053 Pump Plate 120488 Flex Hose 170469 Hydraulic Pump w/Drive Motor 120598 Elbow 405065 Outlet Adapter 120599 2" Pipe 152126 2" Gasket 120611 Pipe Union 120498 Gate Valve 120396 Pipe Nipple 402895 Outlet Tee 120620 Street Elbow...
- Page 36 Material Plumbing Components...
- Page 37 Material Plumbing Components - Dual Pump Option...
- Page 38 Material Plumbing Components - Dual Pump Option...
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Page 39: Material Pump Parts List
Material Pump Parts List (For Reference Only—We do not stock rebuild parts) 120803 (20 GPM) & 154151 (30 GPM) - Page 40 Material Pump Parts List (For Reference Only—We do not stock rebuild parts)
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Page 41: Sealing Hose And Wand
Sealing Hose & Wand Item Part # DESCRIPTION Item Part # DESCRIPTION 407863 Wand Sub weld 407872 Support Handle 170635 Live Swivel 426987 Spacer 407862 Handle Weld 155297 Spring 120412 Pipe Nipple 427116 Spring Guard 120560 Ball Valve 155272 Metal Sleeve 130323 Switch (qty 2) 111725... - Page 42 Sealing Wand Attachments * 2.5" wide band PIVOTING SHOE / 403137 * 3/4" NPT inlet * Open shoe design for clear visibility of material * Pivoting inlet tube maintains contact with the road. * 2" or 3" wide band SEALING DISC 3.5” / 403162 * 3/4"...
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Page 43: Agitation System Parts List
Agitation System Parts List Item Description Item Description 404325 Agitator - 410 404327 Agitator Motor Mount - 410 420170S Cover 420171 Adjustment Angle 110488 Chain 100295 3/8 x 3 Full Thread Bolt 111087 Sprocket - 50BS30 x 1.50 111088 Sprocket - 50BS14 x 1 170602 Motor, Agitation - 410 171173 Load Adapter 171081 Seal Kit For 170602... -
Page 44: Oil Burner Parts List
Oil Burner Parts List Item Part # Description 404388 410 Oil Burner, Complete 153445 Nozzle, 2.25 GPH x 90B Model 410 153505 Square Plate , Gasket 152191 Motor, Oil Burner 155001 Pump, Oil 152106 Electrode Rod/Ins Assy 152128 Gasket, Burner Flange 152173 Ignition Transformer Assy. -
Page 45: Combustion Chamber Parts List And Tank Insulation
Combustion Chamber Parts List and Tank Insulation Item Part # Description 402893 Combustion Chamber Skin 403400 Chamber Lining Kit (board) 402898 Burner Mount 417041 Inspection Cover 402923 Lining Retainer 424534 Burner Cover 406252 Burner Hinge 153417 Bottom Insulation Kit 410 (Blanket) Blanket 152487 Heat Chamber Assy (Items 1-5, and 9) - Page 46 Hydraulic Reservoir and Diesel Tank Components Item Part # Description 172372 Hydraulic Tank 172373 Diesel Tank 172127 Return Filter Assy (Non-Compressor) 172185 Return Filter Assy (Compressor) 170407 Element - Return Filter (Non-Compressor) Element - Return Filter (Compressor) 152044 Filler Cap Assy 171631 Sight Gauge 172186 Suction Strainer 155396 Fuel Gauge/Cap...
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Page 47: Miscellaneous Parts
Miscellaneous Parts Item Part # Description 161325 Label 140333 Pintle Hitch, 2 1/2" 403135 Pintle Hitch, 3" 403271 Ball Hitch, 2" (110 only) 402954 Ball Hitch, 2 5/16" 150212 Battery, 12 V-M 140330 Jack - 5000 lb. 140381 Radial Tire R15 (410 only) 404341 Dipstick/Cap Assy 422512... -
Page 48: Spare Parts Kit
Spare Parts Kit Option Item Part # Description 152105 Electric Eye 200352 Primary Control 130113 Relay (Heated Hose & Burner) 152399 Coupling 200482 Controller 153537 Fuse 10 Amp (Qty 5) 130097 Thermocouple (Oil) 153621 Thermocouple (Pump) 153644 Fuse ABC 15 404695 Complete Spare Parts Kit 2,6,9... - Page 49 Notes...
- Page 50 Notes...
- Page 51 Notes...
- Page 52 2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (800) 328-3874 · Fax (763)557-1971...
